An Unprecedented CeO2/C Non-Noble Metal Electrocatalyst for Direct Ascorbic Acid Fuel Cells.

Direct ascorbic acid fuel cells (DAAFCs) employ biocompatible ascorbic acid (AA) as fuel, allowing convenient storage, transportation, and fueling as well as avoiding fuel crossover. The AA oxidation reaction (AAOR) largely governs the performance of DAAFCs. However, AAOR electrocatalysts currently have low activity, and state-of-the-art ones are limited to carbon black. Herein, we report the synthesis of an unprecedented AAOR electrocatalyst comprising 3.9 ± 1.1 nm CeO2 nanoparticles evenly distributed on carbon black simply by the wet chemical precipitation of Ce(OH)3 and a subsequent heat treatment. The resultant CeO2/C shows a remarkable AAOR activity with a peak current density of 13.1 mA cm-2, which is 1.7 times of that of carbon black (7.67 mA cm-2). According to X-ray photoelectron spectroscopy (XPS), the surface Ce3+ of CeO2 appears to contribute to the AAOR activity. Furthermore, our density functional theory (DFT) calculation reveals that that the proton of the hydroxyl group of AA can easily migrate to the bridging O sites of CeO2, resulting in a faster AAOR with respect to the pristine carbon, -COOH, and -C=O sites of carbon. After an i-t test, CeO2/C loses 17.8% of its initial current density, which is much superior to that of carbon black. CeO2 can capture the electrons generated by the AAOR to protect the -COOH and -C=O sites from being reduced. Finally, DAAFCs fabricated with CeO2/C exhibit a remarkable power density of 41.3 mW cm-2, which is the highest among proton-exchange-membrane-based DAAFCs in the literature.

Nanosized Proton Conductor Array with High Specific Surface Area Improves Fuel Cell Performance at Low Pt Loading.

The use of ordered catalyst layers, based on micro-/nanostructured arrays such as the ordered Nafion array, has demonstrated great potential in reducing catalyst loading and improving fuel cell performance. However, the size (diameter) of the basic unit of the most existing ordered Nafion arrays, such as Nafion pillar or cone, is typically limited to micron or submicron sizes. Such small sizes only provide a limited number of proton transfer channels and a small specific area for catalyst loading. In this work, the ordered Nafion array with a pillar diameter of only 40 nm (D40) was successfully prepared through optimization of the Nafion solvent, thermal annealing temperature, and stripping mode from the anode alumina oxide (AAO) template. The density of D40 is 2.7 × 1010 pillars/cm2, providing an abundance of proton transfer channels. Additionally, D40 has a specific area of up to 51.5 cm2/cm2, which offers a large area for catalyst loading. This, in turn, results in the interface between the catalyst layer and gas diffusion layer becoming closer. Consequently, the peak power densities of the fuel cells are 1.47 (array as anode) and 1.29 W/cm2 (array as cathode), which are 3.3 and 2.9 times of that without array, respectively. The catalyst loading is significantly reduced to 17.6 (array as anode) and 61.0 µg/cm2 (array as cathode). Thus, the nanosized Nafion array has been proven to have high fuel cell performance with low Pt catalyst loading. Moreover, this study also provides guidance for the design of a catalyst layer for water electrolysis and electrosynthesis.

Ultrathin Ultralow-Platinum Catalyst Coated Membrane for Proton Exchange Membrane Fuel Cells.

Catalyst coated membrane (CCM) is the core component of proton exchange membrane fuel cells and is routinely fabricated by spraying Pt/C slurries onto membrane, resulting in low activity and thick catalyst layer (CL, 5-10 µm) with an unaffordable Pt loading of 0.2-0.4 mg cm-2 and a large mass transfer resistance at cathode. Highly active ultrathin ultralow-Pt CL (UUCL) is urgently required, but remains rare. Herein, wet-chemical direct growth of UUCLs on both sides of membrane to achieve integrated ultrathin ultralow-Pt catalyst coated membranes (UUCCMs) with a cathodic CL thickness of 79.7 ± 15.0 nm and a Pt loading of 20.2 ± 1.6 µg cm-2 is reported. The key to this unique fabrication is the release of proton from membrane to regioselectively initiate the growth of interconnected Pd nanoneedle clusters array on membrane, followed by high-density deposition of Pt nanoparticles on Pd (Pt/Pd UUCLs). The single cell of UUCCMs exhibits the highest mass peak power density of 59.9 W mgPt,Cathode -1 in the literature. The exceptional activity originates from high electrochemically active surface area, remarkable oxygen reduction reaction activity closely correlated with strain, and electronic effect at Pt/Pd interface, as well as improved mass transfer and optimal water management.

Heat-treated copper phthalocyanine on carbon toward electrochemical CO2 conversion into ethylene boosted by oxygen reduction.

Copper phthalocyanine on carbon (CuPc/C) after pyrolysis exhibits a C2H4 Faradaic efficiency (FEC2H4) of 42.6 ± 0.5% at an extremely low potential of -0.4 V vs. RHE toward the electrochemical CO2 reduction reaction (CO2RR), significantly boosted by the in situ oxygen reduction reaction (ORR).

Ultrafine IrRu Nanoparticles toward Efficient Oxygen Evolution Reaction in Acidic Media.

Proton exchange membrane water electrolyzers (PEMWEs) are capable of mass-producing green hydrogen with renewable and wave-trough electricity, but confront the challenge of the lack of advanced electrocatalysts to accelerate sluggish oxygen evolution reaction (OER). Herein, we report the synthesis of ultrafine IrRu alloy nanoparticles (1.6 ± 0.3 nm) by coprecipitation of IrCl3, RuCl3, and HCOONa in water to allow Ir3+ and Ru3+ to be well dispersed and enclosed in the matrix of crystalline HCOONa, followed by heat treatment of HCOONa to reduce Ir3+ and Ru3+. Remarkably, the overpotential of IrRu toward acidic OER at 10 mA cm-2 is merely 230 and 194 mV at 51 and 204 µgIrRu cm-2, respectively. The high electrochemically active surface area (ECSA) of 577.1 m2 g-1 and high specific activity (SA) of 22.7 µA cm-2 at 1.45 V vs RHE would contribute to the exceptional OER activity. In addition, the electron transfer from Ir to Ru in IrRu should significantly boost the OER activity according to X-ray photoelectron spectroscopy (XPS). IrRu also shows an excellent stability during 10 h of a chronopotentiometry (CP) test at 10 mA cm-2. Eventually, the high OER activity of IrRu was verified in a PEMWE.

Ultrafine PtCoRh nanorods for highly efficient hydrogen evolution reaction in acid.

PtCoRh nanorods with an average width of 1.6 ± 0.2 nm show an overpotential of 6.1 mV at 10 mA cm-2 toward acidic HER. The exceptional activity originates from a high electrochemically active surface area of 130.1 m2 gPt-1 and a unique Pt-H bond strength appropriately tuned by Co and Rh.

Highly dispersed ruthenium nanoparticles on nitrogen doped carbon toward efficient hydrogen evolution in both alkaline and acidic electrolytes.

Efficient and inexpensive electrocatalysts toward the hydrogen evolution reaction (HER) play an important role in electrochemical water splitting. Herein, we report the synthesis of highly dispersed ruthenium nanoparticles (2.2 ± 0.4 nm) on nitrogen doped carbon (Ru/N-C) by chemical reduction of RuCl3 on carbon in the presence of polyvinylpyrrolidone in combination with subsequent pyrolysis. Ru/N-C exhibits an excellent overpotential of 13.5 and 18.5 mV at 10 mA cm-2 in 1.0 M KOH and 0.5 M H2SO4 aqueous solution, respectively, much better than and comparable to those of commercial Pt/C (38.0 and 10.0 mV). The exceptional HER activity arises from high surface area of ultrafine Ru nanoparticles and appropriate Ru electronic state tuned by nitrogen dopant. Furthermore, Ru/N-C demonstrates excellent durability in both alkaline and acidic condition relative to commercial Pt/C. We speculate that the nitrogen dopant might have coordinated with Ru and tightly anchored Ru nanoparticles, preventing them from agglomerating.

Interwoven Molecular Chains Obtained by Ionic Self-Assembly of Two Iron(III) Porphyrins with Opposite and Mismatched Charges.

We report ionic self-assembly of positively charged FeIII meso-tetra(N-methyl-4-pyridyl) porphyrin (FeIIINMePyP) with negatively charged FeIII meso-tetra(4-sulfonatophenyl) porphyrin (FeIIITPPS4), leading to the formation of flower-like nanostructures composed of unprecedented three-dimensional (3D) entangled chains of porphyrin dimers. Molecular dynamics (MD) simulations show that the 3D entanglement of porphyrin chains closely correlates to mismatched charges present in porphyrin dimers like [FeIII(H2O)2NMePyP]5+/[FeIII(H2O)2TPPS4]3- that requires extra interactions or entanglement with neighboring ones to achieve electric neutrality. Interestingly, the interwoven chains bring in excellent thermal stability as evidenced by well maintenance of the flower-like morphology after pyrolysis at 775 °C in argon, which is in good agreement of high-temperature MD simulations. Meanwhile, heat treatment of the flower-like porphyrin nanostructure leads to the formation of a non-noble metal electrocatalyst (NNME) with largely inherited morphology. This exemplifies a new approach by combining ionic self-assembly with subsequent pyrolysis for the synthesis of NNMEs with desired control over the morphology of template-free NNMEs that has rarely been achieved prior to this study. Furthermore, our electrocatalyst exhibits excellent activity and durability toward oxygen reduction reaction as well as much better methanol tolerance compared with commercial Pt/C in alkaline solutions.

Mild pyrolysis of ionic self-assembled cobalt porphyrins on carbon toward efficient electrochemical conversion of CO2 to CO.

We report ionic self-assembly of two oppositely charged cobalt(iii) porphyrins (CoPs) on carbon coupled with subsequent mild pyrolysis at 350 °C, making CoPs lose some peripheral groups and become tightly adsorbed on the carbon with a high faradaic efficiency of 88 ± 1.5% and a current density of 8 mA cm-2 at a low overpotential of 430 mV toward electrochemical conversion of CO2 to CO.

Carbonization of self-assembled nanoporous hemin with a significantly enhanced activity for the oxygen reduction reaction.

The scarcity and high cost of Pt-based electrocatalysts for the oxygen reduction reaction (ORR) hinder the practical application of proton exchange membrane fuel cells (PEMFCs). It is critical to replace platinum with non-noble metal electrocatalysts (NNMEs). Carbonized metalloporphyrins represent an important class of NNMEs, but most metalloporphyrins are costly and the corresponding NNMEs do not possess a high ORR activity. Herein, we report that the self-assembly of inexpensive hemin leads to porous nanomaterials in water under ambient conditions and subsequent heat-treatment of the unprecedented nanoporous hemin results in a magnetic NNME with a much enhanced ORR activity compared with directly carbonized hemin without self-assembly. The improvement of the ORR activity likely originates from the exposure of more ORR active sites, caused by the surface area increase of the nanoporous hemin after carbonization over that of micro-scale pristine hemin crystals. Moreover, the ORR activity of heat-treated nanoporous hemin is actually comparable to that of commercial Pt/C in alkaline solution. Additionally, the carbonized nanoporous hemin is much better than commercial Pt/C in terms of durability and tolerance to methanol. This study opens up a new avenue to the production of inexpensive metalloporphyrin-based NNMEs with a high ORR performance by using a self-assembly method in combination with traditional pyrolysis.

Reduced TiO2 rutile nanorods with well-defined facets and their visible-light photocatalytic activity.

Stable reduced TiO2 rutile nanorods with well-defined facets were prepared by a solvothermal route in the presence of Zn powder. The oxygen vacancy in the TiO2 nanorods, which can be tuned by the amount of Zn, results in a narrow band gap and visible-light photocatalytic activity.

Monomorphic platinum octapod and tripod nanocrystals synthesized by an iron nitrate modified polyol process.

Monomorphic Pt octapod and tripod nanocrystals have been successfully synthesized by an iron nitrate modified polyol process, in which iron nitrate has been proven to be vitally important for slowing down the reduction rate of Pt precursors.

Templated growth of platinum nanowheels using the inhomogeneous reaction environment of bicelles.

Novel platinum nanowheels were synthesized by the reduction of aqueous platinum complex with ascorbic acid in the presence of disk-like bicelles. The platinum nanowheels possess thickened centers and flared edges that are connected by dendritic platinum nanosheets. This structural complexity can be attributed to the inhomogeneous micro-environment of the templating bicelles consisting of a central bi-layer region and a high curvature rim. The formation mechanism of the nanowheels was investigated by imaging nanostructures at different stages of the reaction. The templating bicelles were also imaged by TEM with the aid of negative staining. The variation of reaction parameters including platinum concentration, temperature, and total concentration of surfactants (CTAB + FC7) led to other types of platinum nanostructures, such as circular dendritic nanosheets with a tunable diameter and rectangular dendritic nanosheets. Interestingly, under irradiation by a TEM electron beam, the dendritic nanosheet portion of the nanowheels transforms into a metastable holey sheet. In addition, the platinum nanowheels have an electrochemical active surface area comparable to that of ETEK platinum black and thus are expected to have potential applications in catalysis.

Donor-acceptor biomorphs from the ionic self-assembly of porphyrins.

Microscale four-leaf clover-shaped structures are formed by self-assembly of anionic and cationic porphyrins. Depending on the metal complexed in the porphyrin macrocycle (Zn or Sn), the porphyrin cores are either electron donors or electron acceptors. All four combinations of these two metals in cationic tetra(N-ethanol-4-pyridinium)porphyrin and anionic tetra(sulfonatophenyl)porphyrin result in related cloverlike structures with similar crystalline packing indicated by X-ray diffraction patterns. The clover morphology transforms as the ionic strength and temperature of the self-assembly reaction are increased, but the structures maintain 4-fold symmetry. The ability to alter the electronic and photophysical properties of these solids (e.g., by altering the metals in the porphyrins) and to vary cooperative interactions between the porphyrin subunits raises the possibility of producing binary solids with tunable functionality. For example, we show that the clovers derived from anionic Zn porphyrins (electron donors) and cationic Sn porphyrins (electron acceptors) are photoconductors, but when the metals are reversed in the two porphyrins, the resulting clovers are insulators.

Molecular organization in self-assembled binary porphyrin nanotubes revealed by resonance Raman spectroscopy.

Porphyrin nanotubes were formed by the ionic self-assembly of tetrakis(4-sulfonatophenyl) porphyrin diacid (H(4)TPPS(4)(2-)) and Sn(IV) tetra(4-pyridyl) porphyrin (Sn(OH(-))(X)TPyP(4+/5+) [X = OH(-) or H(2)O]) at pH 2.0. As reported previously, the tubes are hollow as revealed by transmission electron microscopy, approximately 60 nm in diameter, and can be up to several micrometres long. The absorption spectrum of the porphyrin nanotubes presents monomer-like Soret bands, as well as two additional red-shifted bands characteristic of porphyrin J-aggregates (offset face-to-face stacks). To elucidate the origin of the J-aggregate bands and the internal interactions of the porphyrins, the resonance Raman spectra have been obtained for the porphyrin nanotubes with excitations near resonance with the Soret J-aggregate band and the monomer-like bands. The resonance Raman data reveal that the Sn porphyrins are not electronically coupled to the J-aggregates within the tubes, which are formed exclusively by H(4)TPPS(4)(2-). This suggests that the internal structure of the nanotubes has H(4)TPPS(4)(2-) in aggregates that are similar to the widely studied H(4)TPPS(4)(2-) self-aggregates and that are segregated from the Sn porphyrins. Possible internal structures of the nanotubes and mechanisms for their formation are discussed.

Self-assembled porphyrin nanostructures.

Porphyrins and related tetrapyrroles have been extensively studied because of their importance in biological processes and they are often used in the development of artificial photosynthesis, catalysis, and sensor systems. Challenges in the development of functional nanoscale porphyrin systems are many, including the need to organize the porphyrins (e.g., to facilitate processes such as energy- and electron transfer) and to couple the porphyrin nanostructures to other nanoscale components (e.g., catalytic elements and conductors) to produce multifunctional nanoscale systems. This article summarizes recent advances in the synthesis of discrete self-assembled porphyrin nanostructures with well-defined shapes and sizes. A novel method for growing metal on the porphyrin nanostructures to produce nanocomposites with metal catalysts or interconnects is also described. Current and potential applications of these nanostructures and porphyrin-metal nanocomposites are discussed.

Evolution of dendritic platinum nanosheets into ripening-resistant holey sheets.

Under electron-beam irradiation, dendritic platinum nanosheets structurally evolve into metastable "holey" nanosheets. Monte Carlo simulations of this structural transformation agree well with electron microscope images detailing the ripening process. The experiments and simulations show that nanoscale holes of a critical size are persistent and give holey sheets their morphological stability and sustained high surface area. Platinum nanostructures composed of these holey nanosheets exhibit improved durability in electrocatalytic reactions due to their remarkable ripening resistance.

Synthesis of platinum nanowheels using a bicellar template.

Disk-like surfactant bicelles provide a unique meso-structured reaction environment for templating the wet-chemical reduction of platinum(II) salt by ascorbic acid to produce platinum nanowheels. The Pt wheels are 496 +/-55 nm in diameter and possess thickened centers and radial dendritic nanosheets (about 2-nm in thickness) culminating in flared dendritic rims. The structural features of the platinum wheels arise from confined growth of platinum within the bilayer that is also limited at edges of the bicelles. The size of CTAB/FC7 bicelles is observed to evolve with the addition of Pt(II) complex and ascorbic acid. Synthetic control is demonstrated by varying the reaction parameters including metal salt concentration, temperature, and total surfactant concentration. This study opens up opportunities for the use of other inhomogeneous soft templates for synthesizing metals, metal alloys, and possibly semiconductors with complex nanostructures.

Light-driven synthesis of hollow platinum nanospheres.

Hollow platinum nanospheres that are porous and have uniform shell thickness are prepared by templating platinum growth on polystyrene beads with an adsorbed porphyrin photocatalyst irradiated by visible light.